Cheesy Smoked Mac and Cheese Recipe

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By Liliya

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If you’re searching for the BEST SMOKED MAC AND CHEESE RECIPE, you’ve hit the jackpot! This dish combines creamy, cheesy goodness with a smoky flavor that’s straight-up irresistible. Perfect for BBQs, family dinner, or any time you’re craving a dish that’s as easy as it is unforgettable.

Smoked mac and cheese with a crunchy breadcrumb topping

If you’re all about bold and cheesy flavors, this Cajun Mac and Cheese is a must-try—packed with a spicy kick and creamy goodness!

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Why Smoke Your Mac and Cheese?

So why add smoke to your mac? The answer is simple: FLAVOR. Smoking the mac and cheese takes this classic dish from ordinary to EXTRAORDINARY. The smoky flavors really sink deep and become one with that creamy cheese and it makes your mouth water. This simple technique creates such a different profile. The flavor complexity elevates a comfort classic like Mac and Cheese. Trust me; you HAVE to try it to really understand.

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Choosing the Right Cheese

Let’s talk cheese—because THAT is very IMPORTANT here. I like using a few different types because a great mix helps the overall flavor get the job done with a sharp base, a creamy touch, and a little something extra. Here are my usual picks:

  • Sharp Cheddar: This one is a MUST. It provides a nice, strong, cheesy flavor. Think of this as the BACKBONE of our smoked mac. I use extra sharp if it’s on hand, but regular sharp does it JUST FINE!
  • Monterey Jack: We want that CREAMINESS, right? That is this Cheese’s role here, its meltability will work great to keep everything together, gooey, and delcious
  • Smoked Gouda: YES. More smoke! This will help create the depth of flavour that we are aiming for!
choosing-the-right-cheese

Pro Tip: Try some fontina or gruyere in your mac for more flavour profile! Just make sure all the cheeses are GRATED and ready to GO

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The Pasta and Sauce

The base of your mac is SUPER important. My family tends to favour a classic elbow pasta here, but we could always mix it up by throwing some cavatappi in it for fun. Just like with regular mac and cheese you have to pre cook it first! I tend to aim to have them a tiny bit softer, because it helps them keep cooking without getting mushy when smoked. And then we make the CHEESE sauce.

For the sauce base, I love to keep it classic with:

  • Butter: Gives the cheese sauce a smooth, rich base. You just can’t skip it, use good BUTTER!
  • Flour: It will help keep the sauce emulsified and all together without a greasy feel, think of it like the scaffolding for your recipe!
  • Milk: Whole milk works great here to have the rich base you are looking for! But you can definitely also use a reduced fat milk!
  • Cream: Makes the sauce even more RICH and flavorful! Adding it right before you put in your cheese is PERFECT.
  • Seasonings: Salt, pepper, garlic powder, and onion powder are the most commonly used but here and are GREAT for the sauce itself! But I ALSO suggest adding some chili or a touch of chipotle powder too this takes everything to another LEVEL.
  • The CHEESE, Obviously: Mix and match your favorites.

Once you made your basic cheese sauce, that is what you will use to bring the noodles and sauce together. You want everything COATED nicely. If it looks thick and beautiful you are in the RIGHT direction!

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Setting Up Your Smoker

Alright, time to fire up the smoker! This isn’t as complicated as it seems. Here’s what you should do:

  • Type of Wood: I love to use hickory wood for this dish since it makes a really robust, good flavour. If you like something softer, I suggest cherry or apple.
  • Temperature: We want a temperature between 225-250°F. It keeps things steady and helps smoke penetrate the mac properly without burning it. We aim to COOK, not burn, keep that in mind.
  • Placement: For this particular mac, my husband used a large, deep aluminium foil pan! Just put the assembled mac inside and cover it. Then you leave it inside the smoker until the smoking time is completed, you will remove the foil in the last minutes for extra smoking goodness!

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Smoking Process

Okay, this is where the magic happens! I usually give the smoked mac an hour to absorb that awesome smoky goodness. I check every so often. Remember, we aren’t cooking from 0 in the smoker; our pasta is already cooked, and our sauce is already ready!

Here is my basic strategy when smoking this amazing smoked mac:

  • Prep: You have done everything you need already, remember, 20 MINS and BAM, you are done.
  • Smoke Time: Put the foil container with the Mac in it inside your smoker and wait ONE HOUR at a steady 250 degrees fahrenheit. I sometimes check every so often to see if it is looking like my plan or not. You really want it to sit and get those aromas.
  • Finishing Up: After that hour take the foil off and let it stay there for about 15 MINUTES just to get a better smoking effect on top and get a nice little brown coat on it, which really ups that texture in your final presentation.

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How to Keep Smoked Mac and Cheese Moist?

To prevent your mac from drying out, use a good amount of cheese sauce and cover the dish while smoking. Keeping it sealed with foil is KEY; uncover just for the last few minutes of smoke to help finish and brown.

Cast iron skillet filled with smoked mac and cheese topped with golden breadcrumbs.

Best Wood for Smoking Mac and Cheese?

Hickory wood gives the mac a strong smoky flavor, which I really LOVE, however milder options, like cherry or apple wood are a FANTASTIC CHOICE for a more delicate taste! Experiment a bit!

How to Reheat Smoked Mac and Cheese?

Reheat gently, add a splash of milk and cover the dish, and cook in the oven at low temperature or over medium in a pan, until everything gets nice and bubbly. Never use the microwave or you risk loosing the texture that is great here.

Close-up of smoked mac and cheese topped with a golden, crispy breadcrumb layer.

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Serving and Variations

Once smoked, transfer the mac to a nicer serving dish—my sister-in-law uses rustic plates. Let everyone dig in! For upgrades, try crispy bacon, BBQ pulled pork, or smoked chicken; these can turn it from side to main easily.

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Equipment Needed for Smoked Mac and Cheese:

  1. Smoker: This is KEY. Any type will work – a pellet smoker, charcoal smoker, or even an electric smoker is FINE. The main point here is that the machine produces smoke!
  2. Wood: You’ll need wood for the smoke flavor, be it wood chips, chunks, or pellets! Just get it ready and keep it in sight for that big flavor!
  3. Large Aluminum Foil Pan: A good container for your Mac. These can make the whole process quite simple! They are disposable and easy to use during the actual cooking process!
  4. Large Pot: You’ll need one to cook your pasta first, so get your most favorite one ready!
  5. Large Saucepan: For making the cheese sauce we need something adequate. Anything large will work but consider the volume of cheese and milk in that particular saucepan so nothing spills while you create that magic.
  6. Cheese Grater: Pre-grated cheese isn’t as easy to melt, that is why i suggest to ALWAYS have your cheeses hand-grated using your favourite tools.

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FAQs

Can I use a pellet smoker for this?

YES. Absolutely! Pellet smokers are FANTASTIC for this since they offer a consistent heat. My husband tends to favor his pellet one for ease and use.

Can I use a different type of cheese?

Definitely. Be as creative and fun as you want to! Gruyere, Fontina, or even pepper jack would all be FANTASTIC. Mix and Match for even more flavor fun.

Can I prep the Mac ahead of time and put it on the smoker later?

Yes, you CAN, but just make sure you dont mix all ingredients together, or else it might dry up in the fridge, but the idea is completely doable.

Do you think using smoked paprika would do the trick for smoke flavor if you can’t use the smoker?

Not exactly, unfortunately. While it will offer that flavor, it wont do what the real smoker does in your final recipe! You could add some to try, but always remember nothing beats real woodsmoke!

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Well, there you have it – a foolproof guide to smoked mac and cheese! It’s easy, tastes incredible, and is a surefire way to impress anyone who is at your BBQ event. This smoked mac will take things up a NOTCH, and you and your family will never go back. I PROMISE. Go get cooking already!

Golden breadcrumb-topped smoked mac and cheese in a cast iron skillet.
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Overhead view of smoked mac and cheese with golden breadcrumbs, served hot in a skillet.

Smoked Mac and Cheese Recipe

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  • Author: Liliya
  • Prep Time: 20 minutes
  • Cook Time: 1 hour 15 minutes
  • Total Time: 1 hour 35 minutes
  • Yield: 8 servings 1x
  • Category: Dinner
  • Method: Smoker
  • Cuisine: American

Description

This creamy, cheesy mac and cheese gets a smoky twist that elevates it to a whole new level of comfort food! Perfectly cooked pasta coated in a rich cheese sauce and infused with the flavors of hickory smoke—it’s the ultimate side or main dish for any gathering.


Ingredients

Scale

Cheese Selection:

  • 2 cups sharp cheddar cheese, grated
  • 1 ½ cups Monterey Jack cheese, grated
  • 1 ½ cups smoked Gouda, grated
  • Optional: ½ cup Fontina or Gruyere cheese, grated

For the Pasta:

  • 1 pound elbow pasta or cavatappi, cooked al dente

For the Cheese Sauce:

  • 4 tablespoons unsalted butter
  • 4 tablespoons all-purpose flour
  • 2 cups whole milk
  • 1 cup heavy cream
  • 1 teaspoon salt
  • ½ teaspoon black pepper
  • ½ teaspoon garlic powder
  • ½ teaspoon onion powder
  • Optional: ¼ teaspoon chili powder or chipotle powder

For Smoking:

  • Hickory wood (or cherry/apple wood for a milder flavor)
  • Large aluminum foil pan


Instructions

  1. Prep the Pasta: Cook the pasta according to package instructions, slightly softer than al dente. Drain and set aside.
  2. Make the Cheese Sauce: In a large saucepan, melt butter over medium heat. Whisk in the flour and cook for 1–2 minutes to eliminate the raw flour taste. Gradually add milk and cream, whisking constantly, until the mixture is smooth and thickened. Stir in salt, pepper, garlic powder, onion powder, and chili powder (if using). Add grated cheeses gradually, stirring until melted and smooth.
  3. Combine: Add the cooked pasta to the cheese sauce. Stir until every piece is fully coated and creamy.
  4. Prepare the Smoker: Preheat the smoker to 225–250°F using hickory or preferred wood.
  5. Assemble for Smoking: Transfer the mac and cheese to a large aluminum foil pan. Cover the pan with foil to prevent excessive drying.
  6. Smoke the Mac and Cheese: Place the pan in the smoker. Smoke for 1 hour, maintaining a steady temperature. After 1 hour, remove the foil and let it smoke uncovered for an additional 15 minutes to create a lightly browned, smoky crust.
  7. Serve: Remove the pan from the smoker and let it cool slightly. Garnish with fresh parsley or extra cheese if desired. Serve warm and enjoy!

Notes

  • Cheese Tip: Always grate your own cheese for the best melt; pre-shredded cheese may contain anti-caking agents that affect texture.
  • Smoky Flavor: For extra depth, sprinkle a little smoked paprika on top before smoking.
  • Make Ahead: Assemble the mac and cheese and refrigerate overnight. Smoke when ready to serve.
  • Variations: Add cooked bacon, jalapeños, or breadcrumbs for added flavor and texture.

Nutrition

  • Calories: 420 kcal
  • Sugar: 3g
  • Sodium: 650mg
  • Fat: 25g
  • Saturated Fat: 14g
  • Carbohydrates: 30g
  • Fiber: 2g
  • Protein: 18g

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