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Overhead view of smoked mac and cheese with golden breadcrumbs, served hot in a skillet.

Smoked Mac and Cheese Recipe

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  • Author: Liliya
  • Prep Time: 20 minutes
  • Cook Time: 1 hour 15 minutes
  • Total Time: 1 hour 35 minutes
  • Yield: 8 servings 1x
  • Category: Dinner
  • Method: Smoker
  • Cuisine: American

Description

This creamy, cheesy mac and cheese gets a smoky twist that elevates it to a whole new level of comfort food! Perfectly cooked pasta coated in a rich cheese sauce and infused with the flavors of hickory smoke—it’s the ultimate side or main dish for any gathering.


Ingredients

Scale

Cheese Selection:

  • 2 cups sharp cheddar cheese, grated
  • 1 ½ cups Monterey Jack cheese, grated
  • 1 ½ cups smoked Gouda, grated
  • Optional: ½ cup Fontina or Gruyere cheese, grated

For the Pasta:

  • 1 pound elbow pasta or cavatappi, cooked al dente

For the Cheese Sauce:

  • 4 tablespoons unsalted butter
  • 4 tablespoons all-purpose flour
  • 2 cups whole milk
  • 1 cup heavy cream
  • 1 teaspoon salt
  • ½ teaspoon black pepper
  • ½ teaspoon garlic powder
  • ½ teaspoon onion powder
  • Optional: ¼ teaspoon chili powder or chipotle powder

For Smoking:

  • Hickory wood (or cherry/apple wood for a milder flavor)
  • Large aluminum foil pan


Instructions

  1. Prep the Pasta: Cook the pasta according to package instructions, slightly softer than al dente. Drain and set aside.
  2. Make the Cheese Sauce: In a large saucepan, melt butter over medium heat. Whisk in the flour and cook for 1–2 minutes to eliminate the raw flour taste. Gradually add milk and cream, whisking constantly, until the mixture is smooth and thickened. Stir in salt, pepper, garlic powder, onion powder, and chili powder (if using). Add grated cheeses gradually, stirring until melted and smooth.
  3. Combine: Add the cooked pasta to the cheese sauce. Stir until every piece is fully coated and creamy.
  4. Prepare the Smoker: Preheat the smoker to 225–250°F using hickory or preferred wood.
  5. Assemble for Smoking: Transfer the mac and cheese to a large aluminum foil pan. Cover the pan with foil to prevent excessive drying.
  6. Smoke the Mac and Cheese: Place the pan in the smoker. Smoke for 1 hour, maintaining a steady temperature. After 1 hour, remove the foil and let it smoke uncovered for an additional 15 minutes to create a lightly browned, smoky crust.
  7. Serve: Remove the pan from the smoker and let it cool slightly. Garnish with fresh parsley or extra cheese if desired. Serve warm and enjoy!

Notes

  • Cheese Tip: Always grate your own cheese for the best melt; pre-shredded cheese may contain anti-caking agents that affect texture.
  • Smoky Flavor: For extra depth, sprinkle a little smoked paprika on top before smoking.
  • Make Ahead: Assemble the mac and cheese and refrigerate overnight. Smoke when ready to serve.
  • Variations: Add cooked bacon, jalapeños, or breadcrumbs for added flavor and texture.

Nutrition

  • Calories: 420 kcal
  • Sugar: 3g
  • Sodium: 650mg
  • Fat: 25g
  • Saturated Fat: 14g
  • Carbohydrates: 30g
  • Fiber: 2g
  • Protein: 18g